Sunday, 24 September 2017

Classification of CNC machine

  1. Based on control system characteristics
  • Point to point position system  




In this method, either cutting tool or worktable moves from one point to the required other point
as per requirement.
  • Straight line system

In this system, provision is made to machine the workpiece along straight line like
milling and turning.
  • Countering system


this system generates a continously controlled motion of the tool
2.Based on positioning co-ordinates:
  • Absolute system
In this system, the coordinates of any point are always taken from a fixed pont or workpiece zero.
fixed point is generally the south west corner of workpiece
  • Incremental system
In this system, reference point is not fixed but it varies with respect to previous point.
In this system, the coordinates of any poinnts is calculated with reference to the previous position of the tool

 3. Based on feedback or type of control system:

  • Open loop control system
  • Closed loop control system

Saturday, 23 September 2017

What is CNC simulator pro???

CNCSimulator Pro – Your virtual workshop!




CNCSimulator Pro is a contemporary and advanced yet easy to use full 3D CNC simulation system with a virtual CNC controller and various machines as well as the integrated CAM system SimCam.It is free for one month. then you have to purchase it.
but you can use its free version also but there is limitation in machine. You can access only two machine which are mill and lathe. Here you can make any program just using drawing and some instruction. so you don’t need to type the whole program.
it is very useful for trainees
Download it from here:http://cncsimulator.info/download

Make a gear on CNC machines!!



I used CNC simulator pro for simulation
#region
$Millimeters
$Mill
$DefineMillTool “N:” 1 0.00 0.00 0.00 6.35 50.00 0
$DefineMaterial “N:Aluminium” 0 160 160 170 0 0 0 1
$DefineMillWorkpiece “N::M:Aluminium” 0 100.00 100.00 20.00
$AddDefinedPart 0 20 20 0
#endregion
program:
% 10003
DT1 M06
G00 X16.825 Y117.46
G01 Z0 F100 S1000 M03 M08
X123.175
Y111.745
X16.825
Y106.03
X54.621
G03 X50.988 Y104.252 I15.379 J-36.03
G03 X49.574 Y100.315 I1.541 J-2.776
G01 X16.825 Y100.315
Y94.6
X51.315
G02 X49.37 Y90.63 I-6.771 J0.856
G02 X46.389 Y88.885 I-4.826 J4.826
G01 X42.699
G02 X40.435 Y90.006 I1.845 J6.571
G03 X35.748 Y89.012 I-1.911 J-2.535
G03 X35.677 Y88.885 I34.252 J-19.012
G01 X16.825
Y83.17
X33.105
G03 X32.336 Y80.776 I36.895 J-13.17
G03 X33.367 Y77.455 I3.053 J-0.873
G01 X16.825
Y71.74
X40.599
G02 X40.825 Y70 I-6.599 J-1.74
G02 X39.548 Y66.025 I-6.825 J0
G01 X16.825
Y60.31
X32.221
G03 X32.336 Y59.224 I3.168 J-0.213
G03 X33.981 Y54.595 I37.664 J10.776
G01 X16.825 Y54.595
Y48.88
X49.815
G02 X51.228 Y43.165 I-5.271 J-4.336
G01 X16.825
Y37.45
X49.541
G03 X50.988 Y35.748 I2.988 J1.074
G03 X59.224 Y32.336 I19.012 J34.252
G03 X63.241 Y34.948 I0.873 J3.053
G02 X64.111 Y37.45 I6.759 J-0.948
G01 X75.889
G02 X76.759 Y34.948 I-5.889 J-3.45
G03 X80.776 Y32.336 I3.144 J0.441
G03 X89.012 Y35.748 I-10.776 J37.664
G03 X90.459 Y37.45 I-1.541 J2.776
G01 X123.175
Y31.735
X16.825
Y26.02
X123.175
Y20.305
X16.825
G00 Z23
X123.175 Y106.03
G01 Z0
X85.379
G02 X89.012 Y104.252 I-15.379 J-36.03
G02 X90.426 Y100.315 I-1.541 J-2.776
G01 X123.175
Y94.6
X88.685
G03 X93.611 Y88.885 I6.771 J0.856
G01 X97.301
G03 X99.565 Y90.006 I-1.845 J6.571
G02 X104.252 Y89.012 I1.911 J-2.535
G02 X104.323 Y88.885 I-34.252 J-19.012
G01 X123.175
Y83.17
X106.895
G02 X107.664 Y80.776 I-36.895 J-13.17
G02 X106.633 Y77.455 I-3.053 J-0.873
G01 X123.175
Y71.74
X99.401
G03 X100.452 Y66.025 I6.599 J-1.74
G01 X123.175
Y60.31
X107.779
G02 X107.664 Y59.224 I-3.168 J-0.213
G02 X106.019 Y54.595 I-37.664 J10.776
G01 X123.175 Y54.595
Y48.88
X90.185
G03 X88.772 Y43.165 I5.271 J-4.336
G01 X123.175
G00 Z23
X62.937 Y106.03
G01 Z0
X77.063
G03 X76.759 Y105.052 I2.84 J-1.419
G02 X73.776 Y100.315 I-6.759 J0.948
G01 X66.224
G00 Z23
X59.224 Y32.336
G01 Z0
G02 X50.988 Y35.748 I10.776 J37.664
G02 X49.994 Y40.435 I1.541 J2.776
G03 X49.37 Y49.37 I-5.45 J4.109
G03 X40.435 Y49.994 I-4.826 J-4.826
G02 X35.748 Y50.988 I-1.911 J2.535
G02 X32.336 Y59.224 I34.252 J19.012
G02 X34.948 Y63.241 I3.053 J0.873
G03 X40.825 Y70 I-0.948 J6.759
G03 X34.948 Y76.759 I-6.825 J0
G02 X32.336 Y80.776 I0.441 J3.144
G02 X35.748 Y89.012 I37.664 J-10.776
G02 X40.435 Y90.006 I2.776 J-1.541
G03 X49.37 Y90.63 I4.109 J5.45
G03 X49.994 Y99.565 I-4.826 J4.826
G02 X50.988 Y104.252 I2.535 J1.911
G02 X59.224 Y107.664 I19.012 J-34.252
G02 X63.241 Y105.052 I0.873 J-3.053
G03 X76.759 I6.759 J0.948
G02 X80.776 Y107.664 I3.144 J-0.441
G02 X89.012 Y104.252 I-10.776 J-37.664
G02 X90.006 Y99.565 I-1.541 J-2.776
G03 X99.565 Y90.006 I5.45 J-4.109
G02 X104.252 Y89.012 I1.911 J-2.535
G02 X107.664 Y80.776 I-34.252 J-19.012
G02 X105.052 Y76.759 I-3.053 J-0.873
G03 Y63.241 I0.948 J-6.759
G02 X107.664 Y59.224 I-0.441 J-3.144
G02 X104.252 Y50.988 I-37.664 J10.776
G02 X99.565 Y49.994 I-2.776 J1.541
G03 X90.006 Y40.435 I-4.109 J-5.45
G02 X89.012 Y35.748 I-2.535 J-1.911
G02 X80.776 Y32.336 I-19.012 J34.252
G02 X76.759 Y34.948 I-0.873 J3.053
G03 X63.241 I-6.759 J-0.948
G02 X59.224 Y32.336 I-3.144 J0.441
G00 Z60
M5 M9 M20
M30

Engrave your name on plate with CNC!!



PROGRAM:
$DefineMaterial "N:Aluminium" 0 160 160 170 0 0 0 1
% O10002
M21 (Close door for safety)
(Text)
N10 T1 M06
N20 G00 X30.83 Y30.44
N30 G01 Z0 F100 S1000 M03 M08
N40 Y55.246
N50 X43.209 Y30.44
N60 X55.609 Y55.246
N70 Y30.44
N80 G00 Z13
N90 X62.777 Y30.684
N100 G01 Z0
N110 Y55.457
N120 X68.979
N130 X69.808 Y55.41
N140 X70.639 Y55.293
N150 X71.42 Y55.047
N160 X72.202 Y54.73
N170 X72.934 Y54.344
N180 X73.618 Y53.851
N190 X74.227 Y53.289
N200 X74.79 Y52.679
N210 X75.27 Y52
N220 X75.669 Y51.261
N230 X75.985 Y50.476
N240 X76.231 Y49.679
N250 X76.348 Y48.87
N260 X76.395 Y48.038
N270 X76.348 Y47.182
N280 X76.231 Y46.374
N290 X75.985 Y45.577
N300 X75.669 Y44.791
N310 X75.27 Y44.065
N320 X74.79 Y43.397
N330 X74.227 Y42.764
N340 X73.618 Y42.201
N350 X72.934 Y41.744
N360 X72.202 Y41.329
N370 X71.42 Y41.011
N380 X70.639 Y40.768
N390 X69.808 Y40.646
N400 X68.979 Y40.597
N410 X76.395 Y30.684
N420 G00 Z13
N430 X84.028 Y32.637
N440 G01 Z0
N450 Y36.348
N460 G00 Z13
N470 X92.176 Y30.244
N480 G01 Z0
N490 Y55.023
N500 X104.552
N510 G00 Z13
N520 Y42.647
N530 G01 Z0
N540 X92.176
N550 G00 Z13
N560 Y30.244
N570 G01 Z0
N580 X104.552
N590 G00 Z13
N600 X111.987 Y30.855
N610 G01 Z0
N620 X129.346 Y55.656
N630 G00 Z13
N640 X111.987 Y55.656
N650 G01 Z0
N660 X129.346 Y30.855
N670 G00 Z13
N680 X136.584 Y30.684
N690 G01 Z0
N700 Y55.457
N710 X142.786
N720 X143.616 Y55.41
N730 X144.422 Y55.293
N740 X145.227 Y55.047
N750 X146.009 Y54.73
N760 X146.742 Y54.344
N770 X147.425 Y53.851
N780 X148.034 Y53.289
N790 X148.597 Y52.679
N800 X149.077 Y52
N810 X149.476 Y51.261
N820 X149.792 Y50.476
N830 X150.039 Y49.679
N840 X150.156 Y48.87
N850 X150.203 Y48.038
N860 X150.156 Y47.182
N870 X150.039 Y46.374
N880 X149.792 Y45.577
N890 X149.476 Y44.791
N900 X149.077 Y44.065
N910 X148.597 Y43.397
N920 X148.034 Y42.764
N930 X147.425 Y42.201
N940 X146.742 Y41.744
N950 X146.009 Y41.329
N960 X145.227 Y41.011
N970 X144.422 Y40.768
N980 X143.616 Y40.646
N990 X142.786 Y40.597
N1000 X136.584
N1010 G00 Z13
N1020 X156.151 Y30.244
N1030 G01 Z0
N1040 Y55.023
N1050 X168.527
N1060 G00 Z13
N1070 Y42.647
N1080 G01 Z0
N1090 X156.151
N1100 G00 Z13
N1110 Y30.244
N1120 G01 Z0
N1130 X168.527
N1140 G00 Z13
N1150 X175.718 Y30.684
N1160 G01 Z0
N1170 Y55.457
N1180 X181.92
N1190 X182.749 Y55.41
N1200 X183.58 Y55.293
N1210 X184.361 Y55.047
N1220 X185.143 Y54.73
N1230 X185.875 Y54.344
N1240 X186.559 Y53.851
N1250 X187.168 Y53.289
N1260 X187.731 Y52.679
N1270 X188.211 Y52
N1280 X188.61 Y51.261
N1290 X188.926 Y50.476
N1300 X189.172 Y49.679
N1310 X189.29 Y48.87
N1320 X189.336 Y48.038
N1330 X189.29 Y47.182
N1340 X189.172 Y46.374
N1350 X188.926 Y45.577
N1360 X188.61 Y44.791
N1370 X188.211 Y44.065
N1380 X187.731 Y43.397
N1390 X187.168 Y42.764
N1400 X186.559 Y42.201
N1410 X185.875 Y41.744
N1420 X185.143 Y41.329
N1430 X184.361 Y41.011
N1440 X183.58 Y40.768
N1450 X182.749 Y40.646
N1460 X181.92 Y40.597
N1470 X189.336 Y30.684
N1480 G00 Z13
N1490 X195.847 Y55.457
N1500 G01 Z0
N1510 X208.247
N1520 G00 Z13
N1530 X202.048
N1540 G01 Z0
N1550 Y30.684
N1560 G00 Z13
Z134.99
M5 M9 M20
M30

Advantages and Disadvantages of CNC machine

Advantages:
  • greater accuracy
  •  workpiece design can be change at any time at site
  •  If errors indicated, then it can be resolved at site
  •  Flexibility to metric conversion
  •  Reduced non productive time
  •  operator activity is only to fix and remove workpiece

Disadvantages:
  • high investment cost
  • high maintainance cost
  • operator skill required is high
  • Planned support facility
  • need attention during programming

Thursday, 21 September 2017

CNC milling program (Drilling operation) with program


 CNC drilling operation 


Program:
O00001
G28 G90 G21 G94 G40 ;
M06 T01;
M03 S1000 M08;
G00 X15 Y15 Z20 F50;
G01 Z0;
G00 Z20;
G00 X15 Y60 ;
G01 Z0;
G00 Z20;
G00 X60 Y60;
G01 Z0;
G00 Z20;
G00 X60 Y15;
G01 Z0;
G00 Z20;
M05 M09;
G28;
M30;

Sunday, 3 September 2017

Hello, Guys.
These is Mr.Expert here.
Today I am gonna showing you everything about CNC Machines.

Computer numerical control (CNC) is the automation of machine tools by means of computers executing pre-programmed sequences of machine control commands. This is in contrast to machines that are manually controlled by levers, or mechanically automated by cams alone.
In modern CNC systems, the design of a mechanical part and its manufacturing program is highly automated. The part's mechanical dimensions are defined using CAD software, and then translated into manufacturing directives by CAM software. The resulting directives are transformed (by "post processor" software) into the specific commands necessary for a particular machine to produce the component, and then loaded into the CNC machine.
The first NC machines were built in the 1940s and 1950s, based on existing tools that were modified with motors that moved the controls to follow points fed into the system on Punched Tape. This early servomechanism were rapidly augmented with analog and digital computers, creating the modern CNC machine tools that have revolutionized machining processes.
Motion is controlled along multiple axes, normally at least two (X and Y), and a tool spindle that moves in the Z (depth). The position of the tool is driven by direct-drive stepper motor or servo motors in order to provide highly accurate movements, or in older designs, motors through a series of step down gears. Open-loop control works as long as the forces are kept small enough and speeds are not too great. On commercial metalworking machines, closed loop controls are standard and required in order to provide the accuracy, speed, and repeatability demanded.
As the controller hardware evolved, the mills themselves also evolved. One change has been to enclose the entire mechanism in a large box as a safety measure, often with additional safety interlocks to ensure the operator is far enough from the working piece for safe operation. Most new CNC systems built today are 100% electronically controlled.
CNC-like systems are now used for any process that can be described as a series of movements and operations. These include laser cutting, welding, friction stir welding, ultrasonic welding, flame and plasma cutting, bending, spinning, hole-punching, pinning, gluing, fabric cutting, sewing, tape and fiber placement, routing, picking and placing, and sawing.

    CNC MILLING MACHINE(VMC)

  CNC MCU UNIT AND PROGRAMME UNIT


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